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Thermoformed TrayFood Packaging

Crunch Pak manufacturers healthy fruit, vegetable and protein snacks for retail sale.

The Challenge

Crunch Pak's highly automated packaging process which includes the feeding, filling and lidding of the custom thermoformed trays, was not operating efficiently.  The thermoformed trays were constantly sticking to each other and not feeding properly.  This caused downstream issues which required additional labor to solve.  Crunch Pak needed a supplier that could design and produce trays that could denest properly.

Automated Lidding Tray

The Solution

The VisiPak team visited Crunch Pak's operation and evaluated the process to understand the causes of the tray feeding issues.  Once complete, our team made several recommendations to alter both the design and process and Crunch Pak awarded us the business.

Automated Lidding Tray Stack

The Result

The design changes coupled with our high tolerance thermoformed packaging greatly increased throughput and reduced labor.

Automated Lidding Tray Opening

Ready to Get Started?

 
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and/or Samples

Contact sales for volume pricing and access to free samples for testing and prototyping.

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Packaging Specialist

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