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ProductsPackaging Insert Trays

Packaging Insert Trays

Thermoformed packaging insert trays are an ideal solution for packaging all types of products. Whether you need to hold a product in place within a box or create special compartments to showcase pieces, components or accessories, a packaging insert tray can satisfy multiple needs.

Custom Design

Most packaging insert trays are custom designed and manufactured to your exact specifications with the most commonly used materials being PVC, PETG and PET. Shown here are a custom tray to hold a bow site in a clear VisiPak folding carton, a tray to hold a cup in a VisiPak packaging tube.

Rapid Prototyping

With extensive experience designing thermoformed trays and comprehensive prototyping capabilities, our design team can quickly turn your conceptual designs into tangible prototypes, so you can get your product to market faster and more cost-effectively.

  • 3D and 2D Computer Aided Design Software
  • Start of the Art 3D Laser Scanners
  • 3D MicroScribe Digitizing Equipment
  • CNC Mold Milling Machine
  • 3D Printers for Precise Model & Sample Generation
Rapid Prototyping

Tray + Lid

Packaging insert trays can also be outfitted with custom thermoformed lids to help protect the contents and keep them clean. This 2-piece insert combined a black thermoformed tray with a clear lid embossed with the company brand name.


Once your tray is designed, you can rest assured that it will be manufactured with quality and efficiency in our ISO 9001:2015 Certified facility featuring high-speed inline thermoformers.

  • ISO 9001:2015 Certified Facility
  • Cleanroom Manufacturing Options
  • Extensive Production Capacity
  • Sizes up to 29" x 39"
  • U.S. Based Production

Custom Packaging Insert Tray Gallery

PSE Archery

Case Study


Case Study



Ten Point


Quote / Samples

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