Semi-Custom Clamshells (Eco-Shell)

Clamshell DiagramView diagram.

Can’t find a stock clamshell?

You can still save on tooling costs by utilizing our stock mold base program. First, select the overall outside dimensions from the chart below. Then you provide the cavity size requirement and we make your custom mold insert. Together, the VisiPak stock mold base tooling is combined with your custom mold insert for a quick, simple and cost-effective way to customize your clamshell packaging.

Product Information
  • Clamshells nesting feature decreases shipping and storage costs
  • Prototypes
    • Lead Time:  2 weeks
    • Prototype Charges will apply
      • Includes initial request plus one revision
      • Additional fees for each revision thereafter
    • Prototype Samples: 5 samples available per prototype or revision
    • Prototype parts are made without plug assist so the cavity wall is thinner and less consistent throughout
    • All prototype samples are primitive lab samples and are for fit testing only
  •  Production Parts
    • Will be production quality
    • Will be crystal clear
    • Will have hang hole
    • Will be die cut, not hand cut
    • Will have thicker feel and consistency
  • Production tooling typically consists of a single or dual side cavity build-out
    • Economical tooling cost quoted per project
  • Production lead time is 6-8 weeks after approval of the prototype
    • Subsequent orders will be produced with a 3- 4 week lead time
  • Minimum order quantity approximately 5,000 pieces
  • It is advised to send a clamshell sample to your header card supplier for testing
Need Graphic Inserts?

Looking for graphics, header cards, inserts or blister cards for your new package? VisiPak is proud to work with trusted partners like Printing and Packaging, Inc. to ensure our customers get a complete package solution.

Stock Mold Base Program
Change sort order by clicking on column headers.
Overall Outside Dimensions Cavity Dimension Area Card Dimensions THICKNESS
(1-3 possible options)
Mold Base # Overall Length Overall Width Length Width Depth Area Length Area Width - - -
150 6.125 3.125 Create Your Size 4.951 2.587 0.010 0.012
175 5.625 4 Create Your Size 4.500 3.562 0.015
250 7.563 3.500 Create Your Size 6.438 3.079 0.015 0.020
260 8 3.500 Create Your Size 6.875 3.062 0.015
275 7.000 5.000 Create Your Size 5.750 4.343 0.015 0.020
290 8.937 4.219 Create Your Size 8 3.937 0.015 0.020
350 6.375 7.500 Create Your Size 5.125 6.750 0.015 0.0175
360 9.687 3.500 Create Your Size 8.500 3.062 0.015 0.0175 0.020
390 8.375 3.812 Create Your Size 7.890 3.250 0.015 0.020
450 8.125 5 Create Your Size 7.125 4.375 0.015 0.020
550 10.750 5.125 Create Your Size 9.625 4.687 0.015 0.0175 0.020
575 10.875 6.812 Create Your Size 9.750 6.250 0.015 0.020 0.024
650 14.500 5.125 Create Your Size 13.312 4.687 0.015 0.0175 0.020
660 13 6.150 Create Your Size 11.760 5.550 0.020
750 9.375 7.250 Create Your Size 8.250 6.625 0.015 0.020
800 5.562 6.000 Create Your Size 4.460 5.460 0.015
950 11.062 9.375 Create Your Size 9.937 8.687 0.024
1150 12 12 Create Your Size 10 10.625 0.0175
  • All dimensions are approximate. Manufacturing tolerances are available upon request.
  • Product Info Request

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