Thermoforming is a process of heating thermoplastic sheet and placing it over a mold until cooled. The thickness of the material determines whether the manufacturing process uses rolled sheets (thin gauge) or pre-cut stacked sheets (heavy gauge). Thin gauge material is dominant in the disposable packaging sector, especially in the retail markets. Heavy or thick gauge material is commonly used as permanent components in such things as refrigerators, automobiles and spas to name a few. PVC is the most commonly used material.
Types of Thermoformed Packages
Visipak manufacturers a wide variety of thermoformed packaging solutions that are ideal for nearly any product line. Listed below are several of our more popular options, which include clear plastic clamshells, blister packaging, and thermoformed tray inserts.
Blister Packaging
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Stock Clamshell Containers
Our line of stock clamshells includes over 50 stock "boxes" that require no header cards and function as containers.
Clamshell Packaging
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Thermoformed Tray Inserts
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Thermoformed Trays with Lids
VisiPak can create all types of containers by combining thermoformed lids that fit over custom-designed trays.
Lidded Film Containers
Our FSSC 22000 Certified operation specializes in producing precision food packaging trays for lidded film container applications.
Thermoformed Tubs
Our unique ability to manufacture deep drawn thermoformed parts has made us the supplier of choice for many plastic packaging tub applications.
Thermoformed Bowls
Our expertise in food packaging and deep drawn, thin gauge products allows us to create innovate products like this collapsible salad container.
Custom Containers
Our design team has developed all types of custom thermoformed containers featuring complex shapes, unique designs and added functionality.
Engineering and Prototypes
Outside of an extensive line of stock clamshells, most thermoformed items are custom designed to fit the intended contents. Our custom thermoforming design experience over multiple years has given us an advantage and we closely advise clients of the best options for their applications. Using cutting-edge manufacturing techniques, our engineers will advise on material, process, and design to ensure the outcome is the most economical and efficient custom thermoforming product.
Design & Tooling
Not only do we have over 50 years of design experience, but we utilize some of the most sophisticated design and manufacturing software. We've grown in CAD CAM technology beginning in the early years of AutoCAD, then Pro-Engineer software.
Collaborating with all our locations, we work seamlessly using PTC Creo and Siemens NX programs to seamlessly integrate the tooling fabrication process.
The Equipment
Our thin gauge, in-line thermoforming machines produce high volume quality parts from a variety of materials. The material moves through the heating section into the forming section where pressure and/or vacuum forces the material onto the mold. The process continues to the next station where the forms are die-cut.
Generally, vacuum forming refers to all sheet forming methods. Pressure aids vacuum forming to push the material into the mold. The added pressure of this process provides greater detail and textured surfaces in the end product. Creating sharp corners is possible with pressure added during the forming process.
Benefits of Thermoforming
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Cost-effective Customization
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Quick Turnaround Time
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Inexpensive Molds
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Our Work
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Crunch Pak
Yakima
Clarisonic
Restaurant Chain
Semiconductor Manufacturer
Large Timber Company
Handmoto
Acumed
Global Electronics Company
Thermoforming FAQ
- What is thermoforming?
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- What are the disadvantages of thermoforming?
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- Is thermoforming sustainable?
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Contact a Team Member for a Free Consultation
Whether you know exactly what you need or want to explore your options, our team is here to help you find a solution for your application, budget and more.
Need to Order a Stock Product?
- Visit our online store for stock products available for immediate shipment.